How to Cook Corn Beef Wrapped in Tin Foil and Turn It Into Pastrami

Homemade smoked pastrami may seem complicated but our step-by-step guide will teach you how to make smoked pastrami from curing to smoking!

CALLING ALL SMOKED PASTRAMI LOVERS, it's time to smoke your own deli meat!!

Smoked pastrami may seem like a complicated and lengthy process, but truth be told it's really no different than smoking a brisket. Yes, it is a little bit of a process, but honestly, the hardest part is having the time and patience to allow it to cure.

We are excited to share our step-by-step guide with you. This guide will walk you through the entire process.

Once you taste your very own smoked pastrami, it will be all worth it!

What is Pastrami?

Deli-Style Pastrami, also known as "Jewish Barbecue", is a cured and smoked beef, often made from the flat (or deckle) portion of brisket.

It originated from what is now known as Romania. Then emerged in New York by Jewish immigrants in the 19th century.

Today it remains to be the best-selling deli meat and you can find it on most deli menus. Very few delis still make their own pastrami due to the lengthy process of brining, drying, seasoning, smoking, and steaming the meat.

What's the Difference Between Corned Beef and Pastrami?

Pastrami should not be confused with corned beef. The two are very different in that corned beef is not smoked and pastrami is. Good pastrami is ultra smoky and super-seasoned with a peppery rub, marbled with melted fat, and melt in your mouth tender.

About Our Process

We were not satisfied with our original smoked pastrami recipe. It was really salty and it didn't cure long enough. So we have done some extensive testing on how to make really good smoked pastrami that isn't too salty and amazingly flavorful.

Although David and I have never had the pleasure of visiting the great deli capital of the world in New York City, we can only imagine the delicious smoked pastrami that we made is just as good in comparison.

Our homemade pastrami develops layers of flavor through a process of brine curing, seasoning, smoking, and steaming the meat. We have put what we have learned all together in this step-by-step guide to help you bring something different to your table!

About Meat Selection

• Weight: Select a brisket flat that is about 5-pounds.
• Quality: The quality of the meat is very important, so don't get cheap. Save up if you have to and buy the best brisket you can find. A local butcher with grass-fed, grain-finished beef should be your best friend.
• Cheaper Alternatives:
  • Buy a whole brisket and separate the point and flat yourself Brisket is not as cheap.

    

  • If this is your new to smoking meat and this is your first time smoking pastrami, we recommend purchasing a chuck roast to test this on. That way if it doesn't turn out you aren't out a whole lot of money.

About Curing Salt

• No Salt Substitutions: It is important to know that even though you only need a small amount of curing salt or prague powder, you cannot substitute the curing salt with another type of salt. Curing salt contains sodium nitrate that keeps bacteria from growing during the prolonged curing.
• This Recipe Is Not Too Salty: If you feel your blood pressure rising by the amount of salt used, don't worry about it too much. Most of the salt will be poured off and never be eaten.
• Plan Ahead: Make sure you have the curing salt before you buy the meat. The first time we cured a brisket, we didn't realize how difficult it can be to find curing salt at the store.
• Where Can I Get Curing Salt? I had to call several grocery stores, home goods, and sporting goods stores until I finally found a bag of curing salt at Wegmans.

  Purchase a bag from Amazon here: Morton's Tender Quick.

NOTE: Not all curing salt is pink. Pink curing salt is actually dyed pink so that it doesn't get confused with table salt. The classic pink color of the meat comes from the sodium nitrate found in the curing salt regardless of the color of the curing salt. So don't worry if your curing salt is not pink.

How Long Does it Take To Cure the Meat?

God, I wish we knew…lol! Honestly, I wish we could tell you an exact time in which your meat will cure completely. This is where we struggled the most.

The reality is there are a lot of hidden variables inside the meat itself. We brined the brisket in the brine solution for anywhere from 4 to 7 days. The longest brine we did was on a 5-pound brisket for 7 days. It too had a larger uncured spot in the thickest part of the brisket. This may have been larger than one of the smaller briskets we tested with less time.

Our best recommendation is to purchase the thinnest brisket flat you can find and let it brine for 5 to 10 days. Even then, you still may want to try injecting it with an injector (see instructions below).

There are still no guarantees that it won't have the dreaded gray spot in the center. However, it will still be extremely good and you can still eat your misfortune. Darn, you'll have to try again…

Can I buy Corned Beef from the store and smoke it, instead of curing it myself?

Absolutely! We actually tested our recipe with a small 2 pound Boar's Head corned beef. It was lacking in some of the flavors from our brine solution, but nothing wrong with it.

We recommend soaking a store-bought corned beef in fresh water for two hours draining and replenishing it with more water after 1 hour. This will help it from being too salty.

HOW TO MAKE SMOKED PASTRAMI

THINGS NEEDED:

• 2-Gallon Zip-Top Bag or Briner Bucket
• Charcoal Grill or Smoker
• Aluminum Pan, (if using a charcoal grill)
• A bag of maple wood chunks
• Charcoal
• Charcoal Chimney
• Tongs
• Meat Thermometer
• Heavy-Duty Aluminum Foil
• Meat Injector (optional)

3 Components to Smoked Pastrami:

1. Meat: 5-pound beef brisket
2. Brine Solution: In addition to Kosher salt and water you will need Curing salt or prague powder, garlic powder, fresh garlic, black pepper, and pickling spice.
3. Rub: whole black peppercorns + fresh ground black pepper, whole coriander seeds + ground coriander, brown sugar, paprika, garlic powder, whole mustard seed + ground mustard.

The exact measurements of each ingredient are provided in the recipe card at the end of this post.

Prepare the Brisket to be Corned Beef

1. Rinse the brisket under cold running water and blot dry with paper towels.
2. Trim the brisket to leave a ¼-inch cap of fat to melt over the meat while smoking. Any less and the brisket will dry out; any more, and will prevent the seasoning from penetrating the meat; set aside.
3. Combine all the brine ingredients, except for the water in a large bowl. Stir with a whisk to ensure there are no clumps. Add the water and stir until the salt has dissolved.

Injecting the Meat (optional)

To help the curing salt penetrate the meat, you can use a meat injector, to inject the brine into the brisket. This step is optional and may or may not help it along.

To inject the meat, you will need about ½ cup of brine solution. Inject some of the brine every one to two inches, about halfway into the thickness of the meat to form small pockets.

How to Turn A Brisket Into Corned Beef

Plastic Bag:

• Place the meat inside a large 2-gallon zip-top bag.
• Pour all the brine inside. Squeeze as much air out of the bag as you can and seal tight.
• Place the bag inside a deep casserole dish large enough to hold it or double-bag to ensure it doesn't leak.

Briner Bucket:

Alternatively, you can use a briner bucket to submerge the meat into the brine solution to cure. It's cleaner with less hassle. (Read more HERE)

Leave the curing meat inside the refrigerator for about 6 days (minimum of 5 days / maximum of 10 days).

Flip the brisket once every 24-hours to ensure even contact with the meat.

The result of the curing process is corned beef.

Rub the Corned Beef For Smoking

The flavors inside the corned beef have already begun to develop from the brine. To take the flavors a step further we developed a rub. This will help the pastrami form a flavorful crust (also known as bark)on the outside of the smoked pastrami.

• Remove the meat from the brine, give it a good rinse under cool running water.
• Blot the corned beef dry with paper towels.
• Place the corned beef fat-cap down onto a large cutting board or sheet pan.
• Generously sprinkle the meat with the rub on both sides and the top (non-fat-cap-side, pressing it into the surface to help it adhere. The fat-cap side will be done after placing it on the smoker. Set aside while preparing the smoker.

How to Set Up the Grill or Smoker to Make Smoked Pastrami

Smoking is a form of indirect cooking and usually takes place over a period of hours over low temperatures.

For this smoke, David uses maple wood chunks and charcoal with his 22-inch Weber Performer. We chose maple because of its mild sweet flavor that won't overpower the already well-seasoned meat with strong wood smoke. If you can't find maple, any fruitwood or mild smoking wood will do.

For long cooks, David loves using the snake method (also known as the fuse method) when using the Weber kettle. It's easy to control and practically maintains a consistent heat without having to tend the grill.

To cook using the snake method lay a chain of charcoal in a half-circle along the outer edge of the grill. There should be 3 layers with 2 charcoals on the bottom with one charcoal on top. Place a chunk of maple wood every few inches along the top of the "snake".

Turn the charcoal chimney upside down and light only a small handful of charcoal. When the charcoals are hot, you just drop the lit coals onto one end of the "snake" to start the cook.

Place a pan of water underneath where you will be placing the meat. The warm water helps stabilize the temperature inside the grill.

Prepare the grill or smoker for indirect heat and preheat it to between 225 and 250 degrees F.

About The Water Pan: You will need to check the water pan every couple of hours to ensure the water hasn't evaporated completely. Add more water as necessary, but make sure that it is preheated.  Fill it with warm water. Never fill the pan with cold water. It will take longer to warm and stall out your cook.

How To Smoke Pastrami

When the coals are ready to cook, place the corned beef on the hot grate over the drip pan, fat side up. Sprinkle the other fat cap with the remaining rub, insert the

Close the lid and bring the temperature back up to 225 degrees F, using the vents to regulate the temperature.

Thermoworks Smoke™

Knowing the temperature inside your smoker or grill is crucial. Even if your smoker or grill has a temperature gauge, we still highly recommend that you purchase a digital BBQ thermometer such as Smoke™ from Thermoworks.

READ MORE [HERE]

LOW AND SLOW

Make sure the grill or smoker stays as close to 225 degrees F as possible. Resist the temptation to open the lid unless you need to add more charcoal or soaked wood chips to maintain the temperature and the amount of smoke.

NEVER MIND THE STALL

When the internal temperature of the pastrami reaches about 150 to 160 degrees F, the surface evaporation of the pastrami causes the meat's internal temperature to plateau. Pitmasters call this "the stall." Don't panic. Just wait out the stall.

Wrap the Meat and Crank Up the Heat!

Traditionally, pastrami should stop smoking at 150 degrees F. At this time it is steamed until it reaches an internal temperature of about 200 degrees F.

Smoke the pastrami until a nice "bark" (outside crust) forms and the internal temperature is close to 150 degrees (ours was about 160 when we were happy with the color). Remove the temperature probe and wrap the meat in aluminum foil just like you would a beef brisket for the duration of the cook.

Once the meat is wrapped you can also increase the temperature of the grill since the foil will keep it from drying out. Make sure you reinsert the temperature probe through the foil so you can continue to monitor the temperature.

Test for Doneness

The pastrami is done when the internal temperature is about 190 to 195 degrees F.

This can take anywhere from 4 to 6 hours, but as always go by temperature and not time.

The size and weight of the meat are something to take into consideration. Monitor the meat thermometer to help check for doneness. Even a simple instant-read thermometer will be your best friend when smoking meat and it always tells the truth!

When is the Pastrami Done?

The ideal temperature of a properly smoked pastrami is 200 degrees F. Once those tissues get broken down the smoked pastrami will pretty much melt in your mouth. Any hotter than 200 degrees F could overcook the meat.

Tip: A pastrami can increase by another 10 degrees even if it has been removed from the smoker or grill.

The Cool Down and Slicing

ALWAYS allow your smoked pastrami to rest, covered in foil at room temperature for at least 15 minutes before carving.

Use a sharp knife, mandoline, or a food slicer to cut the pastrami against the grain of the meat.

If serving right away, only slice off what you need. Wrap the Meat and Crank Up the Heat!

Watch Our Video on How To Make Smoked Pastrami

Serving Pastrami

Perfectly cooked pastrami should be moist and juicy. You can serve it simply sliced on a plate if you so desire.

Most often, this complex smoky meat is enjoyed as a Pastrami Sandwich, with warm thinly sliced meat loaded on freshly baked rye bread, laced with Swiss cheese, and dripping with creamy homemade thousand island dressing.

How To Reheat Pastrami

David and I have found the best way to reheat pastrami is in a skillet. Simply add slices of pastrami to a nonstick skillet over medium-high heat with any of the leftover au jus and a little splash of water. Allow it to steam until it is warmed through.

How to Store Smoked Pastrami

Wrap any remaining unsliced pastrami back inside the foil with the nature au jus. Let it cool to room temperature. Refrigerate until needed. You can store the smoked pastrami in the refrigerator for up to 7 to 10 days.

How To Freeze Smoked Pastrami

To further extend the life you can freeze the smoked pastrami for up to 3 months. Wrap it tightly in freezer paper or place it in a zip-top freezer bag, sealing as much air out as possible.

This Jewish delicacy easily feeds a large crowd, so a meaty indulgent smoked pastrami is perfect for any backyard BBQ. And it's especially good to make for tailgating or watching the football games with family and friends in the fall.

Enjoy the smoke!

How To Make Smoked Pastrami

Homemade smoked pastrami may seem complicated but our step-by-step guide will teach you how to make smoked pastrami from curing to smoking!

Prep Time 30 minutes

Cook Time 6 hours

Curing Time 7 days

Total Time 6 hours 50 minutes

Servings 8

Calories 504 kcal

Cook Mode Prevent your screen from going to sleep

• 2-Gallon Zip-Top Bag or Briner Bucket

• charcoal grill or smoker

• Aluminum Pan (for water)

• A bag of maple wood chunks

• charcoal

• heavy-duty aluminum foil

• 5- pound beef brisket
• Brine Solution recipe to follow
• Rub recipe to follow

The Brine Solution

• ⅔ cup kosher salt
• 2 ounces curing salt or prague powder
• ¼ cup garlic powder
• 5 cloves garlic peeled and smashed
• 4 tablespoons ground black pepper
• 3 tablespoons pickling spice
• 3 quarts water

THE RUB:

• 2 tablespoons whole black peppercorns
• 1 tablespoon fresh ground black pepper
• ½ tablespoon whole coriander seeds
• 1 tablespoon ground coriander freshly ground preferred
• 1 tablespoon brown sugar
• 1 tablespoon paprika
• 2 ½ teaspoons garlic powder
• 1 teaspoon whole mustard seeds
• ½ teaspoon ground mustard

How To Cure the Brisket and Make Corned Beef

• Rinse the brisket under cold running water and blot dry with paper towels.

• Trim the brisket to leave a ¼-inch cap of fat to melt over the meat while smoking. Any less and the brisket will dry out; any more, and will prevent the seasoning from penetrating the meat; set aside.

• Combine all the brine ingredients together, except for the water in a large bowl. Stir with a whisk to ensure there are no clumps. Add the water and stir until the salt has dissolved.

Injecting the Meat (optional)

• To help the curing salt penetrate the meat, you can use a meat injector, to inject the brine into the brisket. This step is optional and may or may not help the cure.

  To inject the meat, you will need about ½ cup of the brine solution. Inject some of the brine every one to two inches, about halfway into the thickness of the meat to form small pockets.

Brine and Cure the Brisket Into Corned Beef

• Place the meat inside a large 2-gallon zip-top bag.

• Pour all the brine inside. Squeeze as much air out of the bag as you can and seal tight.

• Place the bag inside a deep casserole dish large enough to hold it or double-bag to ensure it doesn't leak.

  Briner Bucket: Alternatively, you can use a briner bucket to submerge the meat into the brine solution to cure. It's cleaner with less hassle.

• Leave the meat to cure inside the refrigerator for about 6 days (minimum of 5 days / maximum of 10 days).

• Flip the brisket once every 24-hours to ensure even contact with the meat.

• The result of the curing process is corned beef.

Rub the Corned Beef for Smoking

• The flavors inside the corned beef have already begun to develop from the brine. To take the flavors a step further we developed a rub. This will help the pastrami form a flavorful crust (also known as bark)on the outside of the smoked pastrami.

• Remove the meat from the brine, give it a good rinse under cool running water.

• Blot the corned beef dry with paper towels.

• Place the corned beef fat-cap down onto a large cutting board or sheet pan.

• Generously sprinkle the meat with the rub on both sides and the top (non-fat-cap-side, pressing it into the surface to help it adhere. The fat-cap side will be done after placing it on the smoker. Set aside while preparing the smoker.

Fire Up the Grill or Smoker

• Prepare the grill or smoker for indirect heat and preheat it to between 225 and 250 degrees F.

• Place a pan of water underneath where you will be placing the meat. The warm water helps stabilize the temperature inside the grill.

• To cook using the snake method lay a chain of charcoal in a half-circle along the outer edge of the grill. There should be 3 layers with 2 charcoals on the bottom with one charcoal on top. Place a chunk of maple wood every few inches along the top of the "snake".

• Turn the charcoal chimney upside down and light only a small handful of charcoal. When the charcoals are hot, you just drop the lit coals onto one end of the "snake" to start the cook.

Smoke the Corned Beef

• When the coals are ready to cook, place the corned beef on the hot grate over the drip pan, fat side up. Sprinkle the other fat cap with the remaining rub, insert the

• Close the lid and bring the temperature back up to 225 degrees F, using the vents to regulate the temperature.

Low and Slow

• Make sure the grill or smoker stays as close to 225 degrees F as possible. Resist the temptation to open the lid unless you need to add more charcoal or soaked wood chips to maintain temperature and smoke.

Nevermind the Stall

• When the internal temperature of the pastrami reaches about 150 to 160 degrees F, the surface evaporation of the pastrami causes the meat's internal temperature to plateau. Pitmasters call this "the stall." Don't panic. Just wait out the stall.

Wrap the Meat and Crank Up the Heat!

• Traditionally, the pastrami is taken off the smoke at 150 degrees F and then is steamed until it reaches an internal temperature of about 200 degrees F.

• Smoke the pastrami until a nice "bark" (outside crust) forms and the internal temperature is close to 150 degrees (ours was about 160 when we were happy with the color). Remove the temperature probe and wrap the meat in aluminum foil just like you would a beef brisket for the duration of the cook.

• Once the meat is wrapped you can also increase the temperature of the grill since the foil will keep it from drying out. Set up the grill for indirect heat and crank up the heat! Make sure you reinsert the temperature probe through the foil so you can continue to monitor the temperature.

Test for Doneness

• The pastrami is done when the internal temperature is about 190 to 195 degrees F. This can take anywhere from 4 to 6 hours, but as always go by temperature and not time.

• The size and weight of the meat are something to take into consideration. Monitor the meat thermometer to help check for doneness. Even a simple meat thermometer will be your best friend when smoking meat and it always tells the truth!

When is the Pastrami Done?

• The ideal temperature of a properly smoked pastrami is 200 degrees F. Once those tissues get broken down the smoked pastrami will pretty much melt in your mouth. Any hotter than 200 degrees F could overcook the meat.

  Tip: A pastrami can increase by another 10 degrees even if it has been removed from the smoker or grill. Pastrami can increase by another 10 degrees even if it has been removed from the smoker or grill.

The Cooldown and Slicing

• ALWAYS allow your smoked pastrami to rest, covered in foil at room temperature for at least 15 minutes before carving.

• Turn the meat fat side up so the juices will run onto the meat as you slice. Slice thinly using the sharpest knife you own, a mandoline or food slicer against the grain of the meat.

• If serving right away, only slice off what you need.

Serving

• Perfectly cooked pastrami should be moist and juicy. You can serve it simply sliced on a plate if you so desire.

• Most often this complex smoky meat is most often enjoyed as a Pastrami Sandwich, with warm thinly sliced meat loaded on freshly baked rye bread, laced with Swiss cheese, and dripping with creamy homemade thousand island dressing.

About The Water Pan: You will need to check the water pan every couple of hours to ensure the water hasn't evaporated completely. Add more water as necessary, but make sure that it is preheated. Fill it with warm water. Never fill the pan with cold water. It will take longer to warm and stall out your cook.

How To Reheat Pastrami: David and I have found the best way to reheat pastrami is in a skillet. Simply add slices of pastrami to a nonstick skillet over medium-high heat with any of the leftover au jus and a little splash of water. Allow it to steam until it is warmed through.

How to Store Pastrami: Wrap any remaining unsliced pastrami back inside the foil with the nature au jus. Let it cool to room temperature. Refrigerate until needed. You can store the smoked pastrami in the refrigerator for up to 7 to 10 days.

How To Freeze Pastrami: To further extend the life you can freeze the smoked pastrami for up to 3 months. Wrap it tightly in freezer paper or place it in a zip-top freezer bag, sealing as much air out as possible.

Calories: 504 kcal | Carbohydrates: 15 g | Protein: 61 g | Fat: 22 g | Saturated Fat: 8 g | Cholesterol: 176 mg | Sodium: 12430 mg | Potassium: 1192 mg | Fiber: 3 g | Sugar: 2 g | Vitamin A: 492 IU | Vitamin C: 3 mg | Calcium: 95 mg | Iron: 7 mg

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